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This a breaker panel with a heat damaged
buss bar connection to the breaker.
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Two
or more conductors fastened under a terminal is called
"double-tapping". This method is not allowed,
except when the manufacturer has designated it so, and is considered an
unsafe wiring method. |
 Another
example of "double-tapping" conductors at the over current
device terminal. The black (positive) and the white (neutral)
conductors attached to the copper buss bar extension has no over current
protection. |
 Many
years ago the code allowed, or rather, did not specifically disallow,
additional appliances to be added with a conductor attached at the top
feeder terminals, or "top lugs". This method is
not considered safe by today's standards and should be corrected when
encountered. Another
example of "thrill-seeker wiring".
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 The
plastic hole cap is puckered outward and cracked on the fuse
holder. This is an indication of previous overheating of the
fuse holder metal parts. Replacement is required for
safety. The fuse holder's spring metal has lost its temper
(ability to hold its shape under normal heating conditions) and will
become loose again when heated with sustained, continuous current
feeding through the circuit.
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If
you look closely, you can see that the grounding conductor attached to
the grounding rod is a "stranded" aluminum
conductor. Stranded conductors were in use at one time but
should be replaced when found for user safety.
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 The
scorched inside cover of the main disconnect enclosure is historical
evidence of previous overheating or a lighting strike.
Replacement is recommended.
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 Close
up of the damage from overheating inside fused main disconnect. |
Looking closely at the black insulation around the two
aluminum, stranded feeder conductors in this breaker panel you can tell
that the top lugs and conductors have become overheated. The
insulation is melting off the conductor beginning at the closest point
to the lug terminals. The panel is overloaded for the size
of the feeder conductors. Another electrical contractor
oversight. |
The "electrician" installing this circuit
believed in the immense powers of "electrical" tape to protect
the new conductor and prevent any overheating inside the panel enclosure
from migrating inside the wood framed structure.
Fortunately, we discovered the incorrect installation and recommended
that our client consult with a "licensed" electrical
contractor for corrections. |
This panel was installed 25 -30 years ago in a laundry
room during construction of the home. Subsequently, one of
the owners built cabinets over the panel enclosure making access
extremely difficult. |
The crimped plastic cover in the center of the photo
is a "spliced" ground to the panel.
Grounding conductors should never be spliced. |
Holes in the metal panel enclosure should be
avoided. Panels are constructed of "gauged" metal
that is resistance to heat. Opening holes for conductors to
pass through defeats the safety aspect of the panel's design. |
A close up of a different panel with a similar
opening....different house, same problem. All openings
should be filled with a "grommet", made of metal or a clamp
designed to secure the conductor and fill the opening. |
You can easily see in this photo how the insulation is
likely to be damaged on the sharp edge of the knock-out
opening. A wire grommet is badly needed here. |
The installer of this new circuit decided it would be
better to go in from the lower left side. Consultation with
an electrical contractor recommended here as well.
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The owner of this property decided that a new wood
deck was more important than proper access to the exterior mounted
panel. |
You can see in this photo that standing in front of
this main disconnect/distribution panel is impossible, especially if the
panel door is raised open for viewing. The NC Electrical
Code was not consulted while building the deck. |
Photos about panel enclosures just wouldn't be
complete without this one. The house was built around 80
years ago and a new fused switch disconnect was added (you can see 6
enclosures if you look close) each time a new appliance was
installed. The gray enclosure to the far left (the latest,
most modern addition) does have a breaker disconnect. |
I included a photo of this "pointed" screw I
removed from a panel enclosure dead front cover.
"Pointed" screws are not allowed to be used to secure a dead
front cover because the sharp point can tear insulation from a conductor
if there is contact when re-installing the cover. Having had
the experience of "shorting" a circuit (you don't want to do
that often) while re-installing a pointed screw it has become our
practice not to reinstall improper screws if there are enough blunt
screws available to hold the cover in place. |